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BETTER
BRAKING
by
Ron
Estrada
Hensley
Manufacturing "What
happens
in
those
precious
few
seconds
from
the
moment
the
driver
pounces
on
the
brake
pedal
to
the
sigh
of
relief
at
the
end..."
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Part
1 - STOPPING
IS NOT
OPTIONAL
Part
2 - THE
BRAKE
CONTROLLER
Part
3 - Myth
#1: Brake
controllers
that tap
into the
brake line
or cable
to the
brake
pedal are
the only
type that
can stop
ahead of
the
trailer
Part
4 - Myth
#2:
Proportional
braking is
the key to
smooth
trailer
braking
Part
5
-
Myth
#3: RVers
are simply
stuck with
inadequate
trailer
braking
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Part 6 - Ease of
use,
functionality
and driver feedback |
Ease of
use and
functionality
were next
on our
list.
Ironically,
because
the gain
control is
automatic,
we
actually
built in
the
user-friendliness
of the
TruControl™.
The only
setting is
a quick
configuration
at set-up
to adjust
the
initial
power out.
This is
based on
trailer
and
tow-vehicle
weight and
requires
no
adjustment
after
installation.
TruControl™
is a true
"forget
it's
there"
product.
Once
installed,
the driver
never
needs to
touch it
again.
Installation
is a
standard
4-wire
connection
and dash
mount,
about 20
minutes
for even
the most
electrically
challenged
RVer.
Last on
the list
was driver
feedback.
That part
was easy.
The
display
gives you
battery
voltage
and, most
importantly,
amperage
drawn from
the
trailer
brakes.
Here you
can
actually
see what
the
TruControl™
does for
you.
Remember
the 3 Amps
per brake
standard?
On a
2-axle
trailer,
the
display
will show
anywhere
from 11 to
14 Amps,
depending
on your
wiring. If
you see10
Amps or
less, you
know you
have a
brake
wiring
problem.
Which
brings us
to the
last
problem:
those darn
brake
wires.
Here we
had this
state-of-the-art
brake
controller
and were
still
limited by
the
trailer's
wiring.
While we
could
overcome
most of
the
problem by
pumping
out more
power, you
simply
can't
squeeze 18
Amps
through 20
feet of
12AWG
wire. To
make
matters
worse,
most
trailer
manufacturers
wired
their
brakes in
series,
essentially
daisy-chaining
them
together.
If you
think of
electricity
in terms
of water,
you can
see the
problem.
The first
brake gets
the most
power,
followed
the
second,
and so
forth. By
the time
power gets
to the
last brake
in the
chain,
it's a
trickle.
Not only
are you
not
getting
maximum
braking
efficiency,
you're
getting
uneven
brake
wear.
No, we
didn't
re-invent
electricity.
We went
with the
old-fashioned
solution:
heavier
wire. But
wire in
parallel.
We ran one
10AWG wire
(wire
numbers go
backward,
smaller
numbers
mean
heavier
wire) from
the blue
brake wire
in our
trailer's
junction
box to a
point
between
the axles.
We then
branched
that off
into four
equal
length
12AWG
wires and
tied them
directly
to the
trailer
brakes. We
repeated
the
process
for the
ground
wire. This
was
amazingly
simple. We
didn't
even have
to worry
about
polarity,
as long as
each brake
got one
positive
and one
negative
(ground)
wire. We
tested
that
configuration
and then
tried
again with
8AWG wire.
This was
done on a
33'
Sunnybrook
2-axle
trailer
towed with
a Chevy
Avalanche
and using
the
TruControl™
brake
controller.
The
results:
the
amperage
reading on
the
TruControl™
started at
14.32Amps
with the
factory
installed
wiring.
This is
actually
quite
exceptional,
few
trailers
have that
kind of
efficiency;
most will
see 12
Amps. With
the 10AWG
wire, the
reading
jumped to
15.44
Amps, a
full 1.1
Amp
increase.
While that
doesn't
seem like
a lot,
remember
that we
started
out at
14.32
Amps. A
trailer at
12 Amps
would have
seen a 3
Amp jump.
Amperage
isn't the
only
factor.
Remember
that
trailer
brakes
wired in
series
experience
uneven
braking
and wear.
By keeping
all our
wires to
the brakes
the same
length, we
guaranteed
equal
power to
each
brake, and
equal
timing.
When I
slammed on
the brakes
at 60mph,
I didn't
get the
usual
lurch to
one side
that I did
before the
upgrade.
The
trailer
maintained
a perfect
track
behind the
tow-vehicle.
When we
tried the
8AWG wire,
we found
that we
only
experienced
an
additional
0.1 Amp
increase.
We're
still
limited by
the 14AWG
wires that
come with
the brake
magnets
and the
connectors
in the
circuit.
The slight
increase
in
efficiency
didn't
justify
the
additional
cost of
the 8AWG
wire
(remember,
we needed
two 20'
pieces).
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Call
Hensley Mfg. at
800-410-6580 or visit
their website at
www.hensleymfg.com
and get a free video |
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